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Industrial Flat Knitting

Computerized Flat Knitting Machinery

Designed for high-precision manufacturing of full-fashion sweaters, pullovers, cardigans, polo collars, cuffs, waistbands, shaped knit panels, and intricate Jacquard knitwear.

3G - 16G Multi-Gauge Computerized Sweater Flat Knitting Machine

Computerized Sweater & Cardigan Flat Knitting Machine

High-speed dual system flat machine for full-fashion sweater panels, cardigans, cables, pointelle lace, and multi-color Jacquard knits.

Polo Collar & Rib Automatic Collar & Cuff Flat Knitting Machine

Automatic Collar & Cuff Flat Knitting Machine

Specialized high-speed compact flat machine optimized for producing uniform T-shirt polo collars, sleeve cuffs, waistband ribs, and elasticized trims.

3D Shaping & Intarsia 3D Shaping & Intarsia Flat Knitting Machine

3D Shaping & Intarsia Flat Knitting Machine

Advanced computerized flat knitting machine with motorized yarn feeders for seamless 3D shaping, multi-gauge blending, and complex Intarsia patterns.

Engineering Excellence

Key Features & Technical Advantages

Engineered to maximize knitwear production efficiency, reduce yarn waste, and maintain exceptional fabric dimensional stability.

Computerized CNC Control

High-resolution graphical color touchscreen interface with real-time piece counting, automatic error diagnostics, and instant USB CAD pattern transfer.

Precision Needle Selection

High-speed ceramic piezo actuators select every individual latch needle with zero missed stitches, supporting intricate cable, transfer, tuck, and pointelle patterns.

Dynamic Stepper Stitch System

High-torque digital stepping motors adjust loop length line-by-line across 0-650 graduated levels, delivering anatomical shaping and uniform fabric weight.

Auto-Stop Safety Protection

Optical millisecond-response sensors immediately halt machine operation upon detecting yarn breakage, knotting, needle latch error, or fabric roll blockage.

Precision Workflow

Industrial Flat Knitting Working Process

From digital CAD pattern programming to synchronized carriage traversing and automated fabric take-down.

Phase 01

CAD Pattern Design

Garment geometry, stitch structures, multi-color Intarsia zones, and needle racking sequences are programmed digitally and loaded via USB or network cable.

Phase 02

Electronic Yarn Feeding

Overhead yarn package cones supply thread through ceramic eyelets and electronic tensioners to up to 16 motorized yarn carriers traversing along guide rails.

Phase 03

Needle Bed Traversing

The dual/triple cam carriage glides along hardened steel needle beds at speeds up to 1.6 m/s, precisely selecting needles to knit, tuck, miss, and transfer.

Phase 04

Dynamic Fabric Take-Down

High-torque programmable main and auxiliary rollers draw completed sweater panels or collar pieces downward with uniform, calibrated stitch tension.

Technical Data

Master Machine Specifications

Standard industrial specifications for Mansha International's computerized flat knitting machine series.

Specification Parameter Industrial Standard Details
Machine Classification Fully Computerized Single / Dual / Triple System Flat Knitting Machine
Available Machine Gauges 3G, 5G, 7G, 9G, 12G, 14G, 16G, 18G and Multi-Gauge Conversion
Knitting Bed Width 36" (91 cm), 40" (102 cm), 52" (132 cm), 72" (183 cm), 80" (203 cm)
Maximum Knitting Speed Up to 1.6 m/second (32-level programmable electronic speed control)
Needle Selection System Ceramic piezo 8-stage electronic actuators for independent needle selection
Stitch Density Control Electronic stepper motor with 0-650 graduated fine adjustment levels
Racking Range Motorized servo racking up to 2 inches with 1/2 and 1/4 pitch micro-racking
Yarn Carrier System 16 yarn carrier feeders across 4 double-sided carrier rails (Motorized / Autotracking)
Sinker System Dynamic electronic movable sinkers for clean loop formation and stitch release
Fabric Take-Down Torque motor regulated main & auxiliary rollers with 0-99 programmable tension steps
CNC Controller & Memory Industrial color LCD touchscreen console with USB pattern port & LAN connectivity
Safety & Detection Auto-stop sensors for yarn break, knot, shock, needle breakage, and fabric drop
Versatile Production

Knitted Garment & Fashion Applications

Engineered for a broad spectrum of commercial knitwear, from heavy winter outerwear to fine-gauge fashion accessories.

Sweaters & Pullovers

Crewnecks, V-necks, turtlenecks, and raglan sweaters in cashmere, merino wool, acrylic, and blended yarns.

Cardigans & Outerwear

Buttoned cardigans, zippered knit jackets, chunky cable outerwear, and shawl-collar winter coats.

Polo Collars & Cuffs

Anti-curl polo shirt collars, tipping stripe bands, bomber jacket ribs, sleeve cuffs, and waistband trims.

Shaped Garment Panels

Full-fashion shaped front, back, and sleeve panels knitted to exact contours, eliminating cutting waste.

Complex Jacquard & Intarsia

High-definition pictorial knitwear, color-block graphics, Aran cables, Pointelle lace, and Milano rib textures.

3D Technical & Shoe Uppers

Seamless 3D Flyknit athletic shoe uppers, compression braces, and contoured ergonomic knit components.

Technical FAQs

Frequently Asked Questions: Flat Knitting

Get authoritative answers on machine gauges, yarn compatibility, CAD pattern programming, daily output, and on-site support from our Ludhiana technical team.

What yarn types can be processed on Mansha Flat Knitting Machines?

Our flat knitting machines handle wool, cashmere, cotton, acrylic, viscose, alpaca, silk, polyester blends, and Lycra/Spandex elastic inlays. They also accommodate conductive technical threads and high-tenacity yarns for specialty knitwear.

Which machine gauge is best suited for sweaters versus collars?

For chunky and heavy-weight winter sweaters, 3G, 5G, and 7G gauges are ideal. For medium-weight and fine-gauge all-season sweaters, 12G and 14G are industry standards. For T-shirt polo collars, sleeve cuffs, and waistband ribs, 14G, 16G, and 18G provide tight, clean, non-curling edges.

How are custom knit designs and Jacquard patterns programmed?

Patterns are created using industry-standard CAD design systems (compatible with Stoll, Shima Seiki, and Raynen software) and transferred directly to the machine via USB flash drive or LAN network cable. We provide complete CAD software orientation and training for your design team.

What is the typical production rate of the MF series flat machines?

With carriage speeds up to 1.6 m/s, production capacity depends on stitch complexity and gauge. A standard sweater front or back panel typically takes 18 to 35 minutes on our dual system machines. For polo collars, high-speed single system collar machines yield 80 to 120 completed collars per hour.

Do you provide machine installation, training, and spare needles in India?

Yes. Mansha International provides on-site machine commissioning, mechanical installation, electrical tuning, and comprehensive operator training anywhere in India. We also maintain a ready inventory of genuine latch needles, sinkers, yarn carriers, and spare parts at our Ludhiana warehouse.

Request Flat Machine Quote

Tell us your required needle bed width, gauge (e.g., 7G, 12G, 14G), and production requirements for instant pricing.

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